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copver Rail-1

BENEFITES OF CORMIX ELASTIC POLYURETHANE GROUTS FOR RAIL TRACKS

Cormix produces a range of elastic Polyurethane grouts for track work. These products meet the requirements of track construction reducing vibration and noise with electrical isolation ensuring durability and safety .

 

The main advantages of our rail grouts are as follows :

LONG SERVICEABILITY AND LOW MAINTENANCE COSTS

  • Resistance to dynamic loads
  • Leveling
  • Long term resistance against detergents and wash water
  • Good resistance against oils ,fuel and other contaminants

Rail fixing

INCREASED COMFORT,LESS NOISE AND VIBRATION

  • Product hardness may be modified for different rolling stock ensuring noise reduction via less vibration and the smoothe running of the train
  • Cast insitu Railfix reduces noise and vibration transmission eliminating voids under the rail ensuring continuous fixation
  • Selection of the right shore A hardness for a given rolling stock ensures the correct rail deflection improving comfort and the smoothe running of the train

HEALTH AND SAFETY

  • Excellent electrical resistivity helps prevent stray currents and thus is a safeguard against signalling malfunctions
  • Safety is enhanced through the excellent properties of Railfix

ADJUSTABILITY TO VARYING CONDITIONS

  • Railfix comes in different versions and can be used with different concrete and steel substrates depending on the application
  • Hardness, flexibility and setting times can be adjusted to the needs of the job
  • Its suitable for all types of rails

APPLICATION

  • Railfix is manufactured for ease of installation in various forms and with different cure speeds
  • Manually or machine applied
  • Different pack sizes available to reduce waste

CORMIX RAILFIX CONTINUOUS BEDDING OF RAILS

Railfix meets the current requirements of rail embedment products .  Several grades are available from Cormix to meet the needs of continuous undersealing with various loads being applied .

Products can be produced to specific needs

BENEFITES

  • Very fast cure times are available, trafficability within two hours or less.
  • Installation time is speeded up .
  • Less interruption in maintenance situations

ADVANTAGES

  • Permanent fixing to the substrate
  • Proper deflection of the rail due to various hardnesses being available reducing wear on vehicles and rail
  • Permanent rail alignment means track geometry stability is improved
  • Uniform load distribution
  • Low maintenance costs
  • Vibration dampening and noise reduction
  • Flexibility and elasticity provides for tolerance compensation
  • Waterproof and frost resistant ensures a watertight structure
Rail Embedment-2
Rail Embedment-3

DIRECT FIXATION OF RAILS

Cormix Railfix give maximum adhesion between concrete and steel

Cormix pourable flexible grouts can be adapted to all forms of baseplates and direct fixation, they are particularly useful for special works in tunnels and on bridges .The Cormix products flexibility allows for the use with all kinds of steel baseplates anchor bolts and rails .

BENEFITS

  • Very fast cure times speeding up installation
  • Long term maintenance costs reduced
  • Less down time

ADVANTAGES

  • Permanent fixing to the substrate
  • Proper deflection of the rail due to various hardnesses being available reducing wear on vehicles and rail
  • Permanent rail alignment means track geometry stability is improved
  • Uniform load distribution
  • Low maintenance costs
  • Vibration dampening and noise reduction
  • Flexibility and elasticity provides for tolerance compensation
  • Waterproof and frost resistant ensures a watertight structure
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SUPPORTING ACCESSORIES

Cormix carries a range of supporting products to Railfix including High strength and early strength gain Epoxy Grouts , epoxy adhesives , epoxy anchoring products and sealants.

DESIGNATION
DESCRIPTION
COVERAGE / YIELD
TDS

CONDUR RAILFIX

An Elastomeric polyurethane  rail grout. Very rapid curing.Dampens noise,vibration & gives electrical isolation.

1110-1130 Kg/m³

CONDUR ARP

A flexible polyurethane based elastomeric concrete with excellent bond to steel & concrete, high load bearing capacity, impact, vibration, chemical, oil resistant. Trafficable within one hour of application.

1800 kg/m³

CONDUR EGHES

A solvent free 3 component high strength epoxy grout which when mixed produces a flowable material with excellent adhesion to concrete surfaces.

Approx. 2100 kg/m3

CONDUR EGLP2

A 2 component, solvent free, highly flowable, low exotherm epoxy grout with long pot life, no shrinkage & high strength, suitable for use in heavy engineering grouting applications & difficult conditions.

Approx. 2000 kg/ m3

CONDUR ANCHOR

A 2 component moisture insensitive general purpose epoxy adhesive in dual component cartridges for ease of application

See data sheet.

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