Rail Maintenance & Repair

Rapid repair and rehabilitation solutions engineered to restore concrete track slabs, rail crossings and track alignment with minimal operational disruption.

Railway Maintenance & Repair Solutions

Railway infrastructure is continuously exposed to dynamic loading, repeated traffic, and environmental conditions that can lead to concrete deterioration, void formation, and track settlement. Cormix provides specialised repair and rehabilitation technologies designed to restore damaged track structures, improve stability, and minimise railway downtime.

Embedded Rail

Discrete Rail

Rapid Concrete Slab Track Repair

Concrete track slabs can deteriorate through repeated loading, impact, and long-term service conditions. Condur EGHES(M) provides an ultra-high early strength repair solution for rapid reinstatement of damaged concrete surfaces where short maintenance windows and early reopening are required.

Typical Applications

Concrete Slab Track · Metro Tunnel · Tram Corridor · Rail Crossing

System Functions

  • Rapid concrete reinstatement 
  • Ultra-high early strength development 
  • Repair of damaged track slab surfaces 
  • Reduced maintenance closure time 

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Rail Crossing Reinstatement & Slab Lifting

Settlement and voids beneath railway crossings can affect track level, slab stability and long-term performance. Fast-reacting rigid polyurethane foam can be injected beneath the affected structure to fill underlying voids, stabilise supporting ground and assist in restoring the slab or track to the required level.

Restoring Stability Beneath the Track

The polyurethane system is injected through controlled injection points beneath the affected slab. As the material reacts and expands, it fills underlying voids and transfers controlled lifting forces to the structure, allowing settlement to be corrected while improving support beneath the repaired area.

 Designed for Rapid Track Rehabilitation 

  • Rapid Reinstatement

Fast-reacting technologies help minimise the time required for railway maintenance

  • Controlled Slab Lifting

Injection technology allows settled concrete slabs to be progressively restored towards the required level

  • Void Filling & Stabilisation

Expanding polyurethane fills underlying voids and improves support beneath the track structure

  • Reduced Operational Disruption

Targeted repair methods help reduce the extent and duration of track closures

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KEY PRODUCTS RANGE

PRODUCTSDESCRIPTIONDOCUMENTATION
Condur EGHES(M)

Ultra High Early Strength Epoxy Grout

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Contite Slab Lift

A 2 Part Fast Setting Rigid Polyurethane Foam for Concrete Slab Lifting and Soil Stabilization

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Contite PUE500/501

A phthalate free fast reacting 2 component rigid polyurethane foam

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Contite PUE700/701

A 2 Part Fast Setting Rigid Polyurethane Foam for Rock & Soil Condition

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FREE DOWNLOAD E-CATALOGUE

Download E-Catalogue >> Click Here 

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Need Support for Your Rail Project?

Our team is ready to help you identify the right Cormix solutions for new rail construction, maintenance, and repair.

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